MAAG® GEAR Bevel Sets 

Gears for crushers

MAAG® GEAR CPU Gear Unit 

Gear pinions

MAAG® GEAR Girth Gear

MAAG® GEAR LGDX Gear Unit 

MAAG® GGL Girth Gear lubrication

MAAG® GEAR PPU-C Gear Unit 

MAAG® GEAR Symetro™ Gear 

MAAG® GEAR WA / Temperex Gear

Gears for horizontal mills 

Gears for kilns

MAAG® GEAR KA / KB / Temperex

Gears for other applications

MAAG® GEAR PPU Gear Unit 

Gears for roller presses

MAAG® GEAR CEM Drive

MAAG® Iron Drive Gear Unit

MAAG® GEAR MAX Drive System

MAAG® GEAR WPU Gear Unit 

MAAG® GEAR WPV Gear Unit 

Gears for vertical roller mills

Innovative products for seamless operations in the cement industry

Cement

Precise technologies for extracting precious minerals

Mining

Versatile gear solutions for diverse industrial applications

Other industries

Our service and maintenance products are provided by highly experienced gear specialists, who work with you to achieve optimal equipment availability and uninterrupted production. With our services, maintenance costs become more predictable. We also share knowledge with your maintenance staff, helping you to keep your gear unit in optimal condition. Recommendations and engineering solutions for all type of gears including emergency help.

Aftermarket

Experience peace of mind with our comprehensive service and aftermarket solutions – as reliable as our products.  Explore our offerings and discover how we support your success beyond the sale

Browse through all product and industry related brochures, instructions and data sheets in our Download Center.

Download Center

Switzerland

Poland

Italy

International 

Contact our service team - we are available 24/7 for emergencies and individual support requests.

Get in touch with our experts to discuss your specific demands.

NEW BROCHURE

First cement was delivered at the new Ouled Ghanem cement plant near El Jadida, Morocco, in late 2022. The plant includes the first installation of a latest-innovation MAAG® IronDrive gear unit.

New-generation MAAG® gear unit starts work at Ouled Ghanem cement plant

Follow us on social media to stay updated with the latest news, events, and exclusive content. Join our online community and be part of the conversation!




Stay Connected!

Our talented team members, Marli and Roger, delivered an insightful session, and we were thrilled to see an enthusiastic audience with participants tuning in from all over Brazil, representing all CSN factories! 


MAAG Gear Invited by CSN for a virtual presentation on our Condition Monitoring System

On December 13th, we celebrated our first MAAG GEAR Christmas party under our own sky ✨. It was more than a meeting; it showcased the passion, trust, and commitment that unite our team and reflect our brand.
Together, we are stronger. Together, we create value for ourselves, our company, and our customers. 💪 
Let’s toast 🥂 to the power of unity and the bright future we are building together!

MAAG GEAR Christmas party under our own sky!

Our recent sales workshop, "The MAAG Way of Selling," was a great success, inspiring the team and reinforcing our commitment to continuous improvement in serving our customers. As our CCO, Marco Bergamaschi, put it, “This program strengthens our culture of excellence and ambitious goals.” A visit to Leonardo da Vinci’s Museum wrapped up the two-day session—perfectly reflecting our values of innovation and going the extra mile. Thank you to everyone involved!

The MAAG "Way of Selling" Sales Workshop Milano, 16-17 October 2024

Stay up to date with industry insights, product innovations, and exclusive updates

Stay up to date with industry insights, product innovations, and exclusive updates from Maag Gear.
📩 Don’t miss out—simply fill out the form on our website to subscribe and be one of the first to receive it when it’s ready: www.maaggear.com


Our newsletter is on its way, we're gathering as many subscribers as possible.

NCB International Conference in New Delhi, India

We had the honor of participating in the 18th NCB International Conference last week, where we proudly showcased MAAG Gear at our own booth. It was incredibly rewarding to engage with customers, business partners, and potential collaborators. We received valuable feedback from our customers on our installed base, which reinforced the trust and appreciation for MAAG Gear’s robust and reliable products. This market is experiencing significant growth, increasing from 600 million to 900 million tons yearly, presenting numerous opportunities for MAAG. Our dedicated team in India is doing a fantastic job, and their efforts are truly making a difference.

Participation in the 18th NCB International Conference in New Delhi, India

MAAG Participation at Mining and Metals Central Asia 2024

📅 Save the date for September 17-19, 2024, and join us at Mining and Metals Central Asia 2024, which will be held in Almaty, at the Atakent IEC for 2 days of innovation, networking, and insightful discussions.
📍Visit us at booth Booth № 312 - pavilion № 11,  to see how MAAG is leading the future of mining with true innovation! 

Join us at Mining and Metals Central Asia 2024, in Almaty, at the Atakent IEC. September-17-19-2024 

Stay tuned for the next Conference participation, will be announced very soon ...

We truly enjoyed engaging with so many industry leaders and showcasing our newest innovations in cement technology. We hope you had the chance to:
👉 Explore our state-of-the-art solutions: Learn about our products and latest innovations www.maaggear.com 
👉 Discover increased efficiency: See how our innovations can streamline your processes
👉 Witness enhanced product quality: Experience how our solutions deliver improved consistency and reliability.
We really value the conference and found it to be highly fruitful. Let’s cheer for gears!

Thank You for Stopping by MAAG GEAR at Cemtech Conference 2024!

Two persons next to each other that have been hired by MAAG

We are thrilled to announce the newest members of the MAAG Gear family. Please join us in welcoming David Almond and John Jespersen to our team!

Exciting New Additions to the MAAG Gear Team: Welcome David Almond and John Jespersen! 

Vertical roller mills and ball mills are regularly taken out of operation for routine maintenance. Some plants even shut their mills down every week. Yet, gearbox inspections are typically scheduled for the annual maintenance shutdown when resources are stretched. This is making life harder than it needs to be for all involved. Let’s simplify things. Consider scheduling your gearbox inspection to later in the year when you can access the expertise and tools you need. This way you can be sure you’ll have access to the most experienced service technicians, equipped with all the tools they need to get the job done.

Schedule your gearbox inspection 

Today, let's dive into the details of the test run process

At our workshop, every gearbox undergoes a rigorous test run to ensure it meets the highest standards of performance and reliability. Today, let's dive into the details of the test run process for the WPU-12/TS1 gearbox.

Gearbox test run: ensuring reliability and performance

Man standing before large vertical roller mills

The global trend towards single-mill cement plants is unquestionable. With civil construction cost savings, higher throughput and lowered maintenance costs, the use of single large VRMs for cement and raw grinding is the optimal choice. The sheer size requires powerful, large-scale drive gear systems. 

Larger gear drives for larger vertical roller mills

We’re thrilled to share the success of this incredible event!

It was an amazing opportunity to connect with industry leaders, explore cutting-edge innovations, and solidify MAAG GEAR’s position at the forefront of mining technology.
We proudly presented our comprehensive portfolio of advanced technologies, highlighting our unwavering commitment to driving innovation in the mining sector.
A special thank you to our partner, @TMSA, for their outstanding cooperation and teamwork in promoting our products across the CIS market. @Artem Laptev, MAAG Gear's Regional Sales Manager said " Your collaboration made this experience even more rewarding!"
Looking forward to many more successful ventures together! 


Back from Kazakhstan - Mining and Metals Central Asia 2024

MAAG Participation at Cemtech Europe 2024 

Mark your calendar for Cemtech Europe 2024 at Hilton Warsaw City Hotel, Poland 29 September - 2 October, 2024. Come and visit us at Booth No. 14 to gain exclusive insights from our experts on our exceptional, industry-leading range of MAAG products in the cement market.
Don't miss this opportunity to network with industry leaders and discover how our innovations can elevate your business.
Looking forward to connecting with you there!


MAAG Gear at Cemtech Europe 2024 at Hilton Warsaw City Hotel 29 September - 2 October, 2024.

How can I ensure long-term, reliable performance for my mill or kiln? 

Curious about how you can achieve long-term, reliable performance with our high-quality girth gears? In this article, we reveal the key factors that make our solutions stand out for your projects. Dive in to discover more—enjoy the read!

You can achieve lasting success with MAAG® GEAR Girth Gears

Thrilling news! Our upcoming conference is locked in, and this time, we’re headed to India! 
NCB International Conference & Exhibition on Cement 2024 from November 27-29, 2024, at Yashobhoomi, IICC Dwarka, New Delhi.

📍 Booth No. 59 is where the action happens! 


MAAG Gear at NCB Conference 27-29 November, 2024.

BRUTAL Marathon Team in Italy at finish line

June was a vibrant period for MAAG GEAR, filled with sportive and social events that brought our team closer together. Our participation spanned various activities, including running and biking marathons in Elbląg and a walking race in Milan.

A Month of Sportive and Social Triumphs

On December 10th, we join the global community in celebrating Human Rights Day and the anniversary of the Universal Declaration of Human Rights (UDHR). Human Rights Day | United Nations
This groundbreaking document reminds us that equality, dignity, and freedom are fundamental to all. At MAAG GEAR, we are committed to respecting and upholding these principles in everything we do.
Let’s continue to work together for a world where human rights are universally recognized and respected.


On December 10th, we join the global community in celebrating Human Rights Day 

As we wrap up 2024, we reflect with gratitude on a year of growth, progress, and shared success. Thank you for being an essential part of this journey — your trust and partnership inspire us to aim even higher in the year ahead.
Wishing you a Merry Christmas and a Happy New Year filled with joy, prosperity, and new opportunities.


Wishing you a Merry Christmas and a MAAG-IC New Year 

International Day for the Elimination of Violence Against Women

Today, MAAG GEAR joins the global movement to highlight the International Day for the Elimination of Violence Against Women. This issue is not only a matter of gender equality and human rights but also a pressing public health concern, as emphasized by the World Health Organization.  
We are committed to fostering respect, equality, and safety, both within our workplace and in the communities we engage with. We believe that creating a safer, more inclusive world requires collective action and the courage to speak out.  
Let’s work together to build a future free of violence—where every woman and girl can thrive without fear.  


1ST NOVEMBER 2024 🌟 Wishing everyone a blessed All Saints' Day and a joyful Diwali! May the lights of Diwali guide us with hope and wisdom, and may the blessings of All Saints bring peace and inspiration. Let's embrace this season of remembrance and celebration, filling our hearts with gratitude and joy. 🌟

Wishing everyone a blessed All Saints' Day and a joyful Diwali! 

We are thrilled to share the highlights from our recent participation in MinExpo, the largest mining fair.
"MinExpo is renowned for its scale and the diversity of companies it attracts from across the Americas," said Dave Almond 
As Tomasz Wróblewski noted, "Overall, the meetings were very positive, resulting in a mutual desire to explore cooperation possibilities. We are excited about the future prospects and look forward to building on these new relationships."

MAAG MINExpo 2024 in Las Vegas

Service centered

Preventive Maintenance

Overhaul

Urgent repairs and technical solutions to keep customer’s production running

Service and Aftermarket

Reliable roller press gear unit – redesigned to be even better. Used in industries from cement to mining and food processing, our versatile MAAG® GEAR PPU Gear Unit was redesigned in 2013 to be lighter and more standardised. The revamp makes this modern classic perfect for roller presses, horizontal mills, kiln and more – delivering high performance and big cost benefits.

Built on a solid concept, our MAAG® GEAR PPU Gear Unit merges the best of established design with the most recent technological advances.

As part of the 2013 re-design of the original 1987 unit, we reduced the weight of the MAAG® GEAR PPU Gear Unit and decreased the diversity of parts, along with expanding its potential for use into new applications. The original PPU Gear Unit has a firm foothold in the cement and minerals markets and the re-designed iteration is an excellent fit for small ball mills in a range of industries – from food processing, people transportation and hydro, to lifting, turning and pivoting.

Proven planetary gear unit, revamped for wider applications

Our MAAG® GEAR PPU Gear Unit is a reliable, classic gearbox with two planetary stages and a parallel spur or bevel entry stage. Covering a torque range from 100 to 4,200 kNm and ratios from 1:40 to 1:140, this durable gear unit has been trusted in roller presses for decades. The input speed can be configured between 980 and 1,800, letting our traditional three-speed gear unit adapt to your unique requirements.

When our engineers redesigned the PPU Gear Unit, they gave special consideration to size, reducing both the weight and outer diameter. The compact size simplifies transport and assembly, as well letting you squeeze our gear unit into tight spaces in your plant.

In order to keep the dimensions down, our engineers incorporated the oil tank into the PPU Gearbox. This minimises the complexity of the oil unit supply while ensuring the teething is splash lubricated and partially force adjusted. The simplified, integrated nature of the oil tank means easier maintenance for you and guarantees smooth operations.

Another advantage of the 2013 revamp is the greater part standardisation in our MAAG® GEAR PPU Gear Unit. By reducing the diversity of parts by 20%, we’ve made it easier for you to have spare parts on hand and lowered the cost and complexity of servicing. For example, the new PPU Gear Unit uses just five types of antifriction bearings, instead of up to eight as with other gearboxes in the same application class.

The highly standardised concept of the PPU Gear Unit also means that ratio adjustments have no impact on delivery times

Adjusts to your needs – with marathon endurance

Our MAAG® GEAR PPU Gear Unit uses the optimal design for planetary stages, with spur pre-stages and two-stage planetary reducers – delivering good load distribution when used in pairs to drive two grinding rollers. The left and right gear units are interchangeable, increasing the functional life of the PPU Gear Unit by giving it the flexibility to be used in both directions of rotation. Additionally, our gear unit easily adapts to your required gearbox ratio.

Our PPU Gear Unit gets its high reliability from its ideal sizing and optimum bearing system. The bearing lifetime is in excess of 100,000 hours – resulting in less maintenance work for you and lower overall costs.

Heavy-duty performance in a smaller and lighter design

Modular flexibility adapts to your unique circumstances and needs

Manufactured for a long operating life

Easy maintenance with standardised parts

Flexibility and dependability from our redesigned planetary gear unit

The MAAG® GEAR PPU Gearbox consists of two standardised planetary stages and a spur-type pre-stage to adjust the speed.

The full gear unit system for roller presses is made up of the: main motors, gearbox with torque arms, shrink disk, which connects to the roller press, cardan shaft for connecting to the motors, and common oil unit for both gear units.

The exchangeable input stage of our PPU Gear Unit allows you to use a spur or bevel input stage. It delivers efficiency and adaptability by letting you simply change the wheels of the input stage to adjust the gear unit to meet your ratio requirements.

We also provide customised torque arm solutions. These include a balanced torque arm system, a self-regulating system that does not connect to the foundation, or a single torque arm with torsion shaft, which passes torque into the foundation to be absorbed.

The cost-effective single oil unit that is part of the scope of supply for the PPU Gear Unit lubricates both gear units. The gear unit casing also serves as an oil circulation tank, decreasing complexity and ensuring that the PPU Gear Unit is as compact as possible.

Beyond a basic condition monitoring system

All of our gear units are equipped with unparalleled condition monitoring sensors. Normally, these types of sensors keep an eye on critical operating parameters like bearing temperatures, casing vibrations, etc. and trigger a mill shutdown in the case of exceedances.

Our condition monitoring system does much more. It lets you set up condition-based preventive maintenance that uses continuous monitoring and data analysis to detect wear and tear at an early stage. With this enhanced information, we help you plan maintenance and servicing in advance – reducing downtime and keeping your plant running smoothly.