MAAG® GEAR Bevel Sets 

Gears for crushers

MAAG® GEAR CPU Gear Unit 

Gear pinions

MAAG® GEAR Girth Gear

MAAG® GEAR LGDX Gear Unit 

MAAG® GGL Girth Gear lubrication

MAAG® GEAR PPU-C Gear Unit 

MAAG® GEAR Symetro™ Gear 

MAAG® GEAR WA / Temperex Gear

Gears for horizontal mills 

Gears for kilns

MAAG® GEAR KA / KB / Temperex

Gears for other applications

MAAG® GEAR PPU Gear Unit 

Gears for roller presses

MAAG® GEAR CEM Drive

MAAG® Iron Drive Gear Unit

MAAG® GEAR MAX Drive System

MAAG® GEAR WPU Gear Unit 

MAAG® GEAR WPV Gear Unit 

Gears for vertical roller mills

Innovative products for seamless operations in the cement industry

Cement

Precise technologies for extracting precious minerals

Mining

Versatile gear solutions for diverse industrial applications

Other industries

Our service and maintenance products are provided by highly experienced gear specialists, who work with you to achieve optimal equipment availability and uninterrupted production. With our services, maintenance costs become more predictable. We also share knowledge with your maintenance staff, helping you to keep your gear unit in optimal condition. Recommendations and engineering solutions for all type of gears including emergency help.

Aftermarket

Experience peace of mind with our comprehensive service and aftermarket solutions – as reliable as our products.  Explore our offerings and discover how we support your success beyond the sale

Browse through all product and industry related brochures, instructions and data sheets in our Download Center.

Download Center

Switzerland

Poland

Italy

International 

Contact our service team - we are available 24/7 for emergencies and individual support requests.

Get in touch with our experts to discuss your specific demands.

First cement was delivered at the new Ouled Ghanem cement plant near El Jadida, Morocco, in late 2022. The plant includes the first installation of a latest-innovation MAAG® IronDrive gear unit.

New-generation MAAG® gear unit starts work at Ouled Ghanem cement plant

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Stay Connected!

MAAG Participation at Mining and Metals Central Asia 2024

📅 Save the date for September 17-19, 2024, and join us at Mining and Metals Central Asia 2024, which will be held in Almaty, at the Atakent IEC for 2 days of innovation, networking, and insightful discussions.
📍Visit us at booth Booth № 312 - pavilion № 11,  to see how MAAG is leading the future of mining with true innovation! 

Join us at Mining and Metals Central Asia 2024, in Almaty, at the Atakent IEC. September-17-19-2024 

Two persons next to each other that have been hired by MAAG

We are thrilled to announce the newest members of the MAAG Gear family. Please join us in welcoming David Almond and John Jespersen to our team!

Exciting New Additions to the MAAG Gear Team: Welcome David Almond and John Jespersen! 

Vertical roller mills and ball mills are regularly taken out of operation for routine maintenance. Some plants even shut their mills down every week. Yet, gearbox inspections are typically scheduled for the annual maintenance shutdown when resources are stretched. This is making life harder than it needs to be for all involved. Let’s simplify things. Consider scheduling your gearbox inspection to later in the year when you can access the expertise and tools you need. This way you can be sure you’ll have access to the most experienced service technicians, equipped with all the tools they need to get the job done.

Schedule your gearbox inspection 

Man standing before large vertical roller mills

The global trend towards single-mill cement plants is unquestionable. With civil construction cost savings, higher throughput and lowered maintenance costs, the use of single large VRMs for cement and raw grinding is the optimal choice. The sheer size requires powerful, large-scale drive gear systems. 

Larger gear drives for larger vertical roller mills

MAAG Participation at Cemtech Europe 2024 

Mark your calendar for Cemtech Europe 2024 at Hilton Warsaw City Hotel, Poland 29 September - 2 October, 2024. Come and visit us at Booth No. 14 to gain exclusive insights from our experts on our exceptional, industry-leading range of MAAG products in the cement market.
Don't miss this opportunity to network with industry leaders and discover how our innovations can elevate your business.
Looking forward to connecting with you there!


MAAG Gear at Cemtech Europe 2024 at Hilton Warsaw City Hotel 29 September - 2 October, 2024.

BRUTAL Marathon Team in Italy at finish line

June was a vibrant period for MAAG GEAR, filled with sportive and social events that brought our team closer together. Our participation spanned various activities, including running and biking marathons in Elbląg and a walking race in Milan.

A Month of Sportive and Social Triumphs

Service centered

Preventive Maintenance

Overhaul

Urgent repairs and technical solutions to keep customer’s production running

Service and Aftermarket

Reliable bevel gears deliver smooth performance for your equipment. Based on high-quality materials and manufacturing, our MAAG® GEAR Bevel Sets deliver superior performance as part of the drive system for your horizontal or vertical mill, in a roller press or within the power transmission for your excavator, conveyor or crusher. MAAG® GEAR Bevel Sets bring reliable, long-lasting function to your plant.

We produce well-made, durable bevel gears for our own MAAG® GEAR line of products, as replacement parts, or as power transmission components in mining equipment like gyratory or cone crushers.

Whether used in gear units for vertical mills, as part of roller press drives or within the transmission gear for bucket wheel excavators or belt conveyors, bevel gears are an important part of gearboxes – and we deliver the highest quality in these crucial components.

Bevel gears with high-function in your gear units – and more

With over 130 years of experience with heavy-duty equipment fabrication, we have the rigorous quality standards, exceptional manufacturing processes and engineering insight to produce the highest quality bevel gears – giving you confidence in the components you employ in your plants.

Modern production – and diverse toothing options

Our state-of the-art manufacturing facility in Poland has the most advanced machines for manufacturing gear bevel gears in-house. Using our unique technology to produce high-quality bevel gears, we ensure consistent quality, reduce costs and increase the convenience factor.

We manufacture gears and bevel gears for a range of applications in the cement and minerals industry – ensuring that you get the highest quality products that are customised to your specifications. Depending on your needs, we can manufacture bevel gears with different tooth geometries for heavy-duty applications.

Straight and helical toothing are the simplest designs for bevel gears. Limited to small power and lower circumferential speed, bevel gears with straight or helical toothing are often used in crushers. Heavy-duty bevel gears for applications with high-torque and greater peripheral speed are built with curved tooth geometry. Palloid and cyclo-palloid gearing provides optimal roll-over behaviour – reducing noise and guaranteeing smooth operation. Bevel gear sets with palloid and cyclo-palloid gearing are well-suited for applications in vertical roller mill drives.

MAAG® GEAR bevel gear sets are hard finished as necessary using a skiving process. The digital drive technology enables top-notch precisions and repeatability.

Custom-made – without long lead time

Designed for longevity and high performance

High technological production expertise

Crucial components for gear units – our bevel gear are fit-for-purpose

Bevel gear sets are a special form of gear design where the input and output axes have a common intersection. The angle between both axes is usually rectangular. Bevel gears often serve as speed reducers in heavy-duty applications, meaning that the input shaft acts as the bevel pinion, while the bevel wheel forms the output shaft.

We use advanced engineering tools to design our bevel gears according to DIN standards. We carefully choose application and safety factors to optimise wear resistance and improve longevity.

Our bevel gears are made from high-grade steel and shaped on our state-of-the art Klingelnberg hobbing machine. We also produce bevel gear sets using our highly accurate multi-axis milling machines – allowing us to cut any type of gearing. The process includes rough cutting, case-hardening and, finally, finishing by hard cutting using the HPG method. Non-destructive tests and quality checks, including contact testing on appropriate test stands, complete the manufacturing process.

Once the original bevel gear set has been manufactured, we are able to reproduce bevel pinions or wheels to the exact same dimensions as the original supply. This allows you to order single spare components of a bevel set without sending the original part back to us – no more delays with matching tests or transport.

Our bevel cutting machines enable us to produce bevel wheels up to 2.5m in diameter and modules ranging from 10 to 30.